Fj40 transfer case gears replacement. Orion 4:1 is a replacement of the 1 piece case.

Jul 7, 2015 · I have a 1974 FJ40 with spun bushings for the lower output shift gears. H41 has a 5:1 low gear vs 3. When you pull that drum off, fluid will come out unless you’ve already drained the transfer case. We source this Transfer Case Shift Boot directly from Toyota for that OEM feel. If the transfer case is in neutral the car shift fine while running. 4th gear is 1:1 in both. I did it because I had a rumble that occurred like clockwork everytime I hit about 70 miles per hour. Split case transfer case: New RR brakes with 11. Perfect for the FJ40-and-older 10 and 16 spline transfer cases, the Orion transfer case is designed to last through the elements and through heavy Transfer Case Shafts - We do carry stock replacement output shafts for the Orion transfer case. This is the truck that I bought in pieces from NC. Feb 7, 2005 · The pic below is part no. I had the transmission and transfer case rebuilt and am attempting to install it now. 625″ in length. 1973 FJ40 Black Sparkle/Hot Pink Roll Cage Sold 1987 1975 FJ40…Rustic Green…. Sep 16, 2012 · hi just bought an old fj45 for the farm in the process of changing all the fluids. PTO or Top Covers or Speedo Driven Gear. 5" OME, 33" BFG, and seats '74 FJ40 Green. Sold 1980. Sumo Gear sets are made to OE specifications in Japan. The e-brake issue is valid, but these day there are T-Case brake options available for around $200-250, and they work well. 7 quarts Diff. 8″ drums and single: self-adjusting wheel cylinder (8/80) Parking brake moved from rear of TFR to: rear drums: Rear heater moves under center console “Shield” shaped steering wheel centre: Locking “Pocket” Chrome window weather stripping replaced: with rubber: 1983: 5SPD: 1. I have a 1973 FJ40 with a SBC 350 in it attached to the Toyota 3 speed transmission and transfer case. O40500 - T/Cs up to April 1975 O40501 - T/Cs April 1975 to July 1980 Aug 4, 2004 · Original owner 1974 : FJ40 Horizontal Blue. 96. 56 ring/pinion and keeping the stock 3 speed set up or leave the 4. Whine mostly gone with fresh fluids. WARNING: Cancer and Reproductive Harm — www Overtime these Land Cruisers get taken apart, weathered, and sometimes destroyed requiring the OEM Parts to have to be replaced. Mar 26, 2011 · I just replaced the bearing in the rear nose of my transfer case. The seal between the transmission and the transfer that often goes bad rides on this gear. The 60 series the transmission shifter is further back and those are made of aluminum. More esoteric solutions like line locks, driveline Toyota Land Cruiser FJ40, FJ45, FJ55, FJ25 and FJ60 Transfer Case. The shifter is slightly above the normal oil level. Heavy Duty! Reproduction part designed to meet/exceed OEM. A common replacement item is the Shift Boots for both the Transmission and Transfer Case Shifters. We recommend running this kit if you are V8 converting or running oversized tires on your Land Cruiser. - This kit includes (4) transmission/transfer case mounts. But if you go H55 I think you will be changing to a split case too. OEM Rear axle mounted on later FJ40s 4. We first put them on the front and rear axles which I had recently rebuilt. 1985 FJ45. 3 LM7, 4L60e, P/S, Metaltech Cage, ARB front/Detroit rear, FJ80 FF Rear and FJ80/FJ62 Hybrid Front Axle with Hellfire Knuckles, SOA on FJ60 OME springs, Warn 8274, Tilt Column, 315/75R16 Fits 1958 - 7/1980 FJ40, FJ45, BJ & HJ Series. Remove the 9 bolts holding the rear extension housing on the transfer case. The transmission and transfer case now generate a great amount of noise, far more than before the lube change. Jan 4, 2011 · Sproggy, the t-case shift linkage is lubed by 90wt gear oil being thrown around inside the t-case. Jun 11, 2012 · In his case, the driveshaft for the back was short, but nothing weird, but, he has a 3B, not an F engine. This transfer case bearing / gasket kit contains all the bearings, gaskets, seals, o-rings, and idler gear shims required when overhauling your transfer case. OEM transfer case mounted on one-piece TCs 2. 29s, dual cases lx470 - 2" lift, arb bumper, fender guards and side steps Oct 5, 2017 · If your 84-95 Toyota 4x4 is leaking fluid from the rear flange/driveshaft on the back of the transfer case, here is most likely the problem and how I fixed i Get Transfer Case Gears, Transfer Case, Drivetrain from Trail-Gear's top class brands. Jan 29, 2011 · My 1978 FJ40 is running like sunshine, but i already cracked 1 transfer case while mudding, gearbox is still 3 gear so i was thinking for the future to replace the gearbox and transmission with a stronger model; transfere case and gearbox are already 3 times overhauled new bearings/seals/etc; Feb 2, 2010 · The length is exactly the same and they use the same case. If the case has sat for a long time, the steel shift rod will seize in the aluminum case. sold 2023 1979 FJ45 Sold January’24. If you put a crawl box in front of the transfer case, you change the position of the outputs toward the rear. WARNING: Cancer and Reproductive Harm — www. The drivetrain is leaking bad and I have the SM465 from another project. EDIT: You don't need to jack the vehicle up. 555 (1st Gear ratio) x 1. 79" Doing the same math to 4. Transfer Case Input Gear May 10, 2006 · Transfer Case Rear Bolts 47 f/lb Transfer Case Rear Bolts 17mm 47 f/lb Transfer Case Rear Bolts 14mm 29 f/lb Lock Plate Bolt 9 f/lb Rear Shaft Bearing Retainer 25 f/lb Rear Output Shat Bearing Retainer 25 f/lb Rear Companion Flange Lock Nut 94 f/lb PTO Cover Front 2 bolts with liquid sealant12 f/lb PTO Cover top, bottom and rear bolts 14 f/lb Dec 13, 2010 · Synchromax is a lighter viscosity fluid used for transfer cases and manual transmissions which require a lighter viscosity oil. Any feedback would be appreciated. Orion 4:1 is a replacement of the 1 piece case. Our transfer case kits feature KOYO bearings. 56 diff gears and 35 tires: Fits post 8/80 Land Cruiser models who are installing a 4 speed or 5 speed transmission with a split transfercase - Some FJ40 models require modification of the frame member - Comes with a rear output shaft, parking brake drum, rear bearing retainer, retainer gasket, case gasket, transfer shim set, output bearing, output seal, parking brake Feb 9, 2012 · There’s a cotter pin in there as well (usually). Model Fitment: BJ40, BJ41 Aug 6, 2018 · '79 FJ40 Dune Beige. GM SM465 Transmission to 1963-1973 Toyota Land Cruiser Transfer Case Adapter Kit The GM SM465 4 speed manual adapter to the Land Cruiser 10 spline transfer case is 4. Regards, Alan Aug 3, 2022 · Yes. Apr 9, 2009 · The manual just tells you to "raise vehicle and drain out transmission and transfer" . Ordered replacements and received bushings that fit a 75 not a 74. the f*&kin' CR/SKF crap from napa is worse than anything I have used. OEM Part Number: #58280-90305 Dec 19, 2020 · Hi All - I think I know the answer but wanted to confirm, I had a leak on the front transfer case output. Transfer Case, 63-9/73, Rebuilt 145-BC01R Aug 31, 2012 · Actually, there is an additional spacer that takes the place of the rear output PTO gear on the transmission output shaft after the transmission main shaft support bearing you referenced in the transfer case and the large flat washer and nut. If it does search "speedi-sleeve" here. 35 quarts The total Max Gear 75W-90 you need is 6. 2. The answer was a Toyota factory H41 four-speed transmission and split transfer case. General Fitment: 1975-1980 Toyota Land Cruisers with 4-Speed Style Solid Transfer Cases. We then put them on the transfer case. Australia-wide shipping available. For example if you have 41 teeth on your ring gear and 10 on your pinion gear, you have 4. No problem. But for the price, it is easily replaced every couple of years. 7:1. Apr 3, 2009 · Swapping the transfer case gets you a slightly lower gear ratio, a stronger box, and some reinforcement against alloy axle shafts and big tires. 3 LM7, 4L60e, P/S, Metaltech Cage, ARB front/Detroit rear, FJ80 FF Rear and FJ80/FJ62 Hybrid Front Axle with Hellfire Knuckles, SOA on FJ60 OME springs, Warn 8274, Tilt Column, 315/75R16 Toyo Open Country tires, and Orion 4:1. I have included some pics but a brief description. 70:1 gears along w/fj60's. 959 Dec 23, 2018 · Also, I’ll probably have a million questions and need advice. Transfer Case: This adapter assembly fits 8/1980-1/1990 Apr 17, 2011 · You'll have one stick for high range - low range, and another for 2WD - 4WD, thus enabling 2-low. Oct 17, 2009 · USED-Non-USA Compound Low-Fits 8/80-4/85 FJ40 & FJ60-Lower first gear 4. These popular gear sets offer transfer case gear reduction with the highest quality components on the market. '09 LX570 White. Toyota Truck Dual Transfer Case Kits; Orion Transfer Cases (Toyota L/C FJ40) Jeep Dana 18 & 20; Toyota Truck & 4 Runner; Toyota Land Cruiser FJ60/62, FJ80 Parts: Gear Sets and Gear Bearing Kits FJ40 models must start with 4 speed components like flywheel, bell housing, clutch and linkage, then you must supply a split transfer case from an 8008-90 model. 55, while the low-range ratio of the transfer case is 1. Aug 2, 2020 · The one thing you can do with a split case that you can't do with the one piece case is upgrade the low range gear set to 4:1 gears. Nov 25, 2013 · Nothing gets changed in the transfer case or tranmission to change the third members. 10). OEM is a good bet. 70 differential gears. Idler gear was different during the transition. And the adapter material is 356 T6 heat treated aluminum alloy and has an optional transmission mount provision. ca. Remove the rear drive shaft. 3. 4/85 and later have a spacer between the transmission and transfer case. After that your using a split transfer case which adds length. Will an 86 FJ60 H42 long transmission and split transfer case install in my 40. Mar 16, 2021 · Today I started on the disassembly of the Transmission and the Transfer Case out of 1978 FJ40. Unplug the speedometer sensor cable and the two plugs on top of the transfer case. 1 If your transfer case is roaring or leaking, there is a good chance it is in need of a rebuild. Clean the top of the transfer case to remove any dirt and grime that could fall into the open case. gov: $41. Specify year upon ordering. if any one can help send a picture would be the best thanks hope some one can help. Adapter, Turbo Hydromatic 350 to Cruiser Transfer Case, 3 Speed 144-313A Aug 9, 2017 · Recently drained and refilled transmission and transfer case with 90 W conventional gear lube. $2,250 Toyota Truck Dual Transfer Case Kits; Orion Transfer Cases (Toyota L/C FJ40) Jeep Dana 18 & 20; Toyota Truck & 4 Runner; Toyota Land Cruiser FJ60/62, FJ80 Parts: Gear Sets and Gear Bearing Kits May 25, 2013 · I getting ready to fill my transfer case that was drained months ago and had very little oil in it. but stuck on finding the filler bolt for the gearbox oil. These new shafts will provide a closer tolerance installation for the Orion gears. Approve The Cookies. My Dad helped me get them off of the floor and inside the truck to move it to an indoor storage. I could not find videos for a FJ40 / BJ42 so I made one Dec 1, 2014 · Guys I have a 11/73 FJ40 currently with factory 3-speed transmission and transfer case, with an 82 FJ60 2F engine. In 2 wheel or 4 hi-range I have very little torque. Dec 13, 2004 · 3 Speed Transfer case from 71 FJ40 - needs rebuild: $200 Advance Adapters - SM420 / 3 Speed conversion kit - (List: $512) yours for $375-----Or buy them all for $775 plus shipping from Roanoke, VA 24014 Essentially, this setup puts you in rock crawler class with little to no modifications to your current engine and/or axle gears. Replaces mounts for the transmission and transfer case. Alternatively, most gears are marked on the outside face of the ring gear, often shown in a ratio of the number of ring gear teeth to the number of pinion teeth, so "37/9" or "37/10", etc. Transmission (H42) Output Shaft (8/80' - 4/86' FJ40/60) 19 Spline: 4 Spd. This site uses cookies and other tracking technologies to Sep 5, 2001 · I saw a set of Marlin Gears for sale in the TLCA mag about a year ago. The top cover on 40 series was cast iron. This kit requires you to remove parts from your OEM Transfer Case. my email is Example: The MB or GPW transfer cases case can be fitted with later military or CJ gears if the input, intermediate, low range sliding, and output gear are installed. What will I need to complete this installation. Feb 2, 2004 · H55F/transfer case, driveshaft mods, transmission tunnel mods, frame mods, under transmission crossmember, having hand brake, all the little things like shift boots and labor? If you could do all that for $5K on a pre 9/72 think you would keep your shop busy for a long time. 715573B Chevy V8 with a TH400 transmission using our transfer case adapter Jun 5, 2012 · If taking 1st Gear as a starting point and stock configuration: 3. 3:1, these 4:1 gears offer a 75% low range reduction and a 10% high range reduction. Looking for suggestions on a better lube for these components. The fill plug is completely gnarled on the transfer case BUT I got the breather nut off with a 27mm socket - phew! May 11, 2021 · The 8/80+ FJ40 uses the same H42 transmission and split transfer case during the time the 40 was still production. Jun 17, 2008 · 2 quarts 80 w90 gear lube. Fits 1958 - 7/1980 FJ40, FJ45, BJ & HJ Series – This complete kit includes two front motor mounts, 4 mounts for the transmission and transfer case - New Updated Style – Heavy Duty - Reproduction Part Designed to Meet or Exceed OEM - NOTE* Even if your Land Cruiser has the old round style engine mounts these new designed mounts fit perfectly. Unplanned complete resto that is stock other than 2. LRA offers direct-fit extended range replacement and auxiliary fuel tank to serve expedition, long-distance travel and hauling needs Dec 11, 2012 · I have a March 1971 FJ40 with the stock F engine 3 speed transmission & 3 speed transfer case with 4. I had some gear whine when I first picked it up, but the fluids were pretty low, probably due to the leak. Apr 16, 2017 · Andrew >>KI6MIE<< 1971 FJ-40 Rubicon tested, 85 2F, SOA, SM420, Orion/custom twin sticks by Georg 1976 FJ40 gone 1984 FJ-60 H41, Toybox, 4. Transfer Case . Does anyone know what size speedi-sleeve to use Jul 8, 2010 · The only brand of seal to use are japanese seals, NOK brand, etc. Nov 8, 2012 · Recently bought a 1967 fj40 with the stock F motor, a 4-speed transmission, and a (twin stick shifter) 3-speed transfer case (that was broken from PO driving on the road in 4wd). Something like $1600 just for the gears. Apr 14, 2008 · The options for a parking brake on an FJ40 are: 1. 1980-83 will Mar 24, 2009 · If we are speaking of a USA-market 1978 FJ40 (with 2F engine) the axles will have 4. Check the t-case oil level at the level plug on the back of the case. 5:1 in an H42. 26 = 6. If you stick with the 35s you should probably do 4. i found the bolts to release the oil but not the refill. PROCEDURE: 1. Factory ratio is ~2. Those greatly upgraded my FJ40’s performance, along with Sumo low-range gears, and 3. I have twin sticks on my FJ40, and have yet to use the 2-low option though - the only reason I did it on that truck was to get better mechanical lever advantage on that particular (Orion) transfer case. This transfer case offers the strength of cast iron as well as impressive off-road capability and makes for a perfect aftermarket replacement for your Toyota Land Cruiser’s stock transfer case. Rear disc brake conversion that includes a PB 6. The cost of the transmission would probably be the biggest issue, unless you have access to one at a good price. Transfer case shifter boot Fits 9/73-1984 FJ40/BJ On Sale - Everyone gets the Discounted Price on this part. 1977 FJ40 Mustard sold 1983. Feb 5, 2012 · The brake drum seal interface often gets scored, run your nail over it and it shouldn't catch. It was the same set of gears. Oct 2, 2015 · If I ever do pull this transfer case out, I can fix correctly then -- likely weld in a new bung. I have all bolts holding it together removed, the bolt and washer on the output shaft removed, and i can get it to seperate about 3/4" but it wont pull completely apart. Includes: Japanese Bearings; Idler Shaft; Sumo Gear Transfer Case Rebuild Kit - Fits 3 Speed 1963-9/1973 4x/5x Series. fj40 knuckle swap Approve The Cookies This site uses cookies and other tracking technologies to assist with navigation and your ability to provide feedback, analyze your use of product and services, assist with our promotional and marketing efforts and provide content from third parties. We supply and fit a range of Reco Toyota Landcruiser Gearboxes and Toyota Landcruiser Transfer Cases – All with a 12 mth/20,000km Warranty! We use only the best quality replacement parts and perform upgrades where needed. 9:1 First gear, compared to the three-speed’s 2. Celebrating my 50th year of FJ40 October 2024 N2CUJ TLCA # 28687 Toyota Land Cruiser Semi-Float Rear Axle Rebuild Kit (FJ40, FJ60, FJ80) - This is the perfect kit for replacing worn out bearings and seals on any FJ40/FJ60/FJ80 Toyota Land Cruiser with semi-float rear axles. 141592 x 28 = 90" 1 Engine revolution will give travel => 90 / 13. I also have an old AA adapter attached to another 3 speed case I am swapping in. Can Lucas 85-140 Gear lube Transfer Case Overhaul Rebuild Kit 63-9/73 Toyota Land Cruiser FJ40, FJ45, FJ55, HJ45 3 Speed Made In Japan Includes all bearings, idler shaft, gaskets, o-rings, freeze plug and seals. Plus: 1972 FJ40 - The Wife's Rig (Stock, presently) 1985 FJ60 - The Next Project Apr 24, 2004 · Hi all. These were the Apr 29, 2009 · The bearing on the output shaft is just a press fit into the transfer case, and snug fit on the outer splines of the shaft. I filled the transmission case, but when I filled the transfer case, fluid pours out of the output shaft at the ebrake bracket. My T-case needs to be rebuilt, I was wondering how an Orion would bolt up, What is - Adapter material is 356 T6 heat treated alloy. It is an 1971 Fj40 with a ramjet 350, nv4500 5 speed trans, AA adapter and the original trransfer case Nitro Gear - Pinion Install Kit - FJ40, FJ45, FJ55, FJ60, FJ62, FJ80 1958-2002 Transfer Case Front Drive Shift Shaft - Seal - FJ40, FJ45, FJ60, BJ 1980-1987 Oct 6, 2004 · Ok, I have sold some fj40 parts on ebay, and I am currently trying to seperate the 4 speed transmission and transfer case. The culprit is the seal on the transfer case Jun 25, 2012 · Good idea, but I had the round recessed one on my transmission shifter on my 3-speed, as the stock boot sucked, and the rubber gave out pretty fast on that product. This rear output PTO would bolt onto the one piece transfer case where the tin cone cover is attached. 11 ratio gears with the coveted fine-spline pinions. a real beauty 1995 Bandierante OJ55 Diesel. If your transfer case is roaring or leaking, there is a good chance it is in need of a rebuild. Apr 2, 2022 · My fj40 transfer case is leaking from the rear output and both ends of the pto. p65warnings. If it's smooth get a new seal part #24 in the 4speed transfercase diagram: Specter Off-Road Land Cruiser Parts - Page 068 Land Cruiser Transfercase, Gaskets & Seals Rare used factory Toyota FJ40 PTO Winch Kit fits 1963-1973 FJ40 w/3 speed. I managed to get the fluid drain plug out on the transmission and the transfer case. rear: 3. The thread below has good photos of what you will be expecting to see (and do) to separate and re-assemble your transfer case: Nov 1, 2012 · 75 fj40- fr/rr ARB lockers, 4+ sliders and tire carrier, HFS front bumper, 8274, 4" lift, 2f and 4speed 87 4runner- sas, sky springs, detroit rr, eaton fr, chromo axles, 5. Remove t case and transmission fill plugs first to prevent them from sticking. front: 1. 95:1-Transmissions are sold without shift lever and top plate-These units have been inspected-All bearings, gears and shafts have been inspected-These units are USED, take outs, not rebuilt-NO CORE deposit required-UPSable approx 150 lbs-Specter recommends #062-57 Includes replacement input gear, idler gear assembly, idler shaft, idler bearings & thrust washers and high and low speed output shaft gears. The capacities you need for your 2004 Land Cruiser are; Diff. If the car is not running it shifts fine. We have found that most stock transfer case output shafts have excess wear on the gear journals. Requires clearancing to case housing. 56/ARB front, Harrop locked rear, SOA, 80 series rear FF axle, triple sticks and Rubicon tested High Quality Sumo Gear T-Case Rebuild Kit. The Idler Gear comes pre-assemble in the Transfer Case. 55 quarts. . Picked them up in LA and met Marlin in Bakersfield. This is the kit you need. 5 quarts Transfer case: 1. Bone stock (at the moment) [SOLD] '76 FJ40 Black - yuck (dune beige interior). Toyota Truck Dual Transfer Case Kits; Orion Transfer Cases (Toyota L/C FJ40) Jeep Dana 18 & 20; Toyota Truck & 4 Runner; Toyota Land Cruiser FJ60/62, FJ80 Parts: Gear Sets and Gear Bearing Kits Reco Toyota Landcruiser Gearboxes / Transfer Cases – 12 month or 20,000km Warranty. Jun 29, 2015 · So I begin messing around with the transfer case. This guy really wanted lower gears. SOR/MAF (or other) kit to add PB to a non-PB transfer case 5. Apr 5, 2018 · I decided to do a fluid replacement whilst I have the transmission hump in the shop for repainting. The H41 has a 4. 1 gears on 33" tires. Sumo Gear Land Cruiser Transfer Case 3:1 Low Range Gear Set - Fits Split Case 8/1980-4/1986 4x/6x/7x Series. I took the broken transfer case out of the land cruiser yesterday but now is when I have some difficult decisions to make Feb 26, 2022 · Today for our Saturday tech series we talk about stopping the very common 40 series parking brake gear oil leak. 715573 Chevy V8 with TH350, 700R, & NV4500 transmission using our transfer case adapter. Feb 9, 2020 · For Sale Indiana: FJ40 F and 2F engine, transmission, transfer case, and much more Nov 19, 2020 · The 1/74-4/75 transition four transfer case actually had the thinner gears on the input gear, high range part of the idler gear and high range output gear. 26 (Final ratio) 28" tire diameter => Circumference (PIxD) 3. I wouldn't use one of those unless your sure you going to be switching the a H55F at some point. John Part Type: Transfer Case Rebuild Kit. Dec 10, 2019 · What you have is the rarest TH350 adapter on the planet, It is one of the very first adapters Downey Off Road Mfg made in the early 1970's. It has 350 chevy, some 5 speed tranny that I have not identified make yet. We found the problem by using chasis ears. The later model FJ40(79 & later) have 3. . Then unbolt the brake backing plate, shift linkages, transfer case vacuum hoses, transfer case wires, speedo cable and it’s ready to come out one of the aforementioned ways. Second question is. 10 ratio gears (41/10 = 4. Because of the intermediate shaft size of 1-1/4" on the later transfer cases case, the MB/GPW case must be machined to this size to accept this larger shaft. Jun 2, 2015 · This is a video i made on how to replace a leaking rear transfer case seal on the rear output shaft. It should slide right off as you move the rest of the case away from the transmission. As I said this is new to me FJ40, so I have much to learn. SKU: TBKL3. Any suggestions on who to call to order two bushings so that I can finish putting the transfer case together. 23: Transfer case shifter boot Fits 9/73-1984 FJ40/BJ On Sale - Everyone gets the Discounted Price on this part. 53 Products. 000 (Transfer Case Hi Gear) x 3. I need to know how much oil to put in it. 715572 Stock 6 cylinder with stock 4 speed. Also fits 1974-1978 w/ 4 speed. The 3rd 715571 Chevy V8 with a SM420 or SM465 transmission and our transfer case adapter or Chevy V8 with the stock 4 speed. We prefer an 86-up transfer-case with 38mm idler shaft, transfer-case shift linkage and if you really want to be tricky like us, install the vacuum shifter from an FJ62. I dropped the driveshaft, unstaked the nut, removed the seal, siliconed everything, torqued it all down, staked the new nut Jun 11, 2004 · Make sure the stake nuts under both front and rear driveshaft companion flanges are tight, and pull the cap off the back of the transfer case, and check the stakenut on the transmission output shaft as well Dec 27, 2007 · The 74-80 transmission is only about 3 1/2" longer. In every option 2l 2h 4l 4h it will not shift into gear while running it grinds; HOWEVER when the transfer case is in neutral the car is able to shift into gear while running. Aug 15, 2014 · To replace the Transmission/TCase seal, however, you will need to remove the input gear to the TCase, the solid spacer, the PTO gear (if equipped with one), a stalked nut, and a bearing. I am curious about the options for my FJ40, I have an early NV4500 in it with an Advanced Adapter to mate a stock 3 speed T-case, So that means I have cut the output shaft on the NV4500 to fit. The gear boxes were removed from the bell housing sometime in the late 90s when I started to take the truck apart. Trying to decide if I should just replace the output seals, or if I should pull the whole works and rebuild the transfer. It is possible to put the gears from an FJ40 H41 into the case of an early FJ60 if you want to run a split case. The ebrake shaft was coated in rtv (that was a PIA to get off to get to the washer!) Transfer Case Input Gear (4/75' - 7/80' FJ40/55) 31 Teeth: 4 Spd. Toyota Land Cruiser FJ40, FJ45, FJ55, FJ25 and FJ60 Transmission. I need to replace oil pan of engine, so need to figure out what to get for that. It cracked and came loose within a year, maybe it would do better on a lessor shifted transfer handle. 88s too. 1:1 High Range. Fits Split-Cases with 34mm* Idler Shaft. - Kit includes an adapter housing, 19 spline spud shaft, new 700R4 output shaft, transfer case shifter bracket, transfer case bracket spacers, transfer case input seal, sealed bearing, gaskets, fastening hardware, and adapter instructions. Complete set up including PTO gear, shaft, shifter, winch, etc. Dick Thompson 1972 FJ40, 5. I was a dummy and sold it. We made exactly one batch of those adapters before we completely changed over to our much nicer 1" thick adapters that use all the stock Landcruiser transfer-case gears intact. Be careful about damaging the mating surfaces of the two cases as they do need to fit flush with that paper gasket later. I presume I need to elevate the vehicle so the transfer case fluid will drain. Then about a month later, I do a favor for Marlin, stop and pick up a t-case and (guess what) a set of Marlin gears. I Jun 28, 2019 · 1974 FJ40 4-speed. When this seal/surface goes bad, the t-case oil gets pumped into the transmission. Only the low range gear on the idler and low range output gear are wider. 36212-60031, the transfer case input gear. Stock. I am trying to decide between re-gearing with 4. 1972 FJ40, 5. 73 (Differential ratio) = 13. This kit includes a New 4:1 Gear Set, Bearings, Seals, Hardware, and Instructions for assembly. My first question is. And, the later-production split transfer case is both stronger and quieter Toyota Truck Dual Transfer Case Kits; Orion Transfer Cases (Toyota L/C FJ40) Jeep Dana 18 & 20; Toyota Truck & 4 Runner; Toyota Land Cruiser FJ60/62, FJ80 Parts: Gear Sets and Gear Bearing Kits; Suzuki Samurai & Sidekick Jun 4, 2018 · I think the 3:1 Marks gears are only for split t case. First gear ratio of the H42 four-speed transmission is 3. The input gear changed to sixteen spline with the four speed. Tons of great info on the site so felt pretty good about it. 4. OEM transfer case mounted on some Split TCs 3. ie gp cr ay ge hg lu ht tm jo