Standard operating procedure for lathe machine pdf.
WOOD LATHE SOP 1 +- PRE-OPERATIONAL SAFETY CHECKS 1.
Standard operating procedure for lathe machine pdf sop-cnc-lathe. Lathe Operating Procedures Grizzly G4002 gear head lathe WARNING The operation of machine tools carries the inherent risk of maiming, disfigurement, and death. Rinse with distilled water. net, reviews the standard to see what it contains and how it might help machine builders. 0488 153 102 0438 330 817 I confirm I am competent to operate a BELT SANDER following my training and reading of the attached Safe Operating Procedure Date Name • written in standard CNC lathe operations, code format and in accordance with standard operating procedures. O. These standards will be the basis for development of a competency-based curriculum Mechanical Production (Lathe and fabrication) Level 4. SERIAL NO. Follow the instructions described below 3 to 100. 0 28/03/2018 28/03/2021 1 24/04/2018 SOP 20 – Feed Mill / Roller Mill Operation & Servicing Standard Operating Procedure Struers Tegramin-25 Polisher Authorized By: Rachel Rossau SOP Date Published: 07/03/2019 Deakin University, SEBE . Thoughtful attention to all posted warnings, safety instructions, the condition of equipment, and the precepts of this manual is required for operation of machine tools at ATAMI. STANDARD OPERATING PROCEDURE ‘S. The document outlines standard operating procedures for cleaning staff at Robinson Services milling machines. While operating the milling machine allow no one else to touch it. The zone numbers in the guidance refer to the numbered and coloured zones in the lathe diagram below. STANDARD OPERATING PROCEDURE FOR DIGITAL pH METER Name of the procedure: Measurement of pH of a solution Operating Instruments: 1. Owing to the continuous improvement of the HAFCO machines, changes may be made at any time without obligation or notice. This means they must be: Clear and concise—getting directly to the point and avoiding wordy sentences. Use the correct sized clamp or vise for the stock being Surface_Grinding_Machine - Free download as PDF File (. Quality Management. Review all CNC set up and operating procedures provided. being struck by a workpiece that has not been adequately secured in the lathe or is oversized; Guidance on this page provides examples of the main hazards and risks while using a metal turning lathe. This Lathe (Metal Turning) Standard/Safe Operating Procedure (SOP) provides a way for your business to outline step-by-step safe processes when operating a Lathe (Metal Turning). how to use and handle tools related with operating lathe machine including : chuck face plate collate engine lathe chucking machine bar “Hole” in Footpath Lead to Quarter-Million Dollar Payout; $1. File Type:pdf, Size:1020Kb. 5m Payout After Injury to One Finger; $100,000 Fine After Fatal Fall; $450,000 Fine After Excavator Kills Worker Lathe machine risk assessment - Free download as Excel Spreadsheet (. 5 maintenance work procedures 20 8. It also includes ClickUp features such as: LATHE. Background information 1. Locate and ensure you are familiar with all machine operations including the E- Stop. Following the steps listed above to create an SOP ftt231week5quiz. . 14 In 1936, Rudolph Bannow conceived of the Bridgeport milling machine, which is still in production today. OEM keys OEM key The 808D machine control panel (MCP) is used to con-trol OEM machine functions. Ensure that the machine is properly lubricated and that all fluids are at the correct levels. Lathe SOPs can also be used as a training and induction document. 1. Ensure dust extraction is on and duct gate above lathe is open. • Sturdy footwear must be worn at all times • Long and loose hair must be contained. PERSONAL PROTECTIVE EQUIPMENT Safety glasses must be worn at all times when operating or within 3 metres of lathe. Not only a clean environment, sharp tool, complete design, programming, and effective machines are needed in the machine shop, the Safe Operating Procedures This SOP should be used in conjunction with relevant machinery manuals and manufacturer recommendations. It also includes a list of recommended controls. CNC Machine Warm-Up . Mill K. Moreover, staying informed about any कैसे स्टैंडर्ड ऑपरेटिंग प्रोसीजर (Standard Operating Procedure) लिखें. Restricted Access: Only trained and authorized personnel should operate lathes. Consider that farm tasks may take place in the office, in a processing facility, in the barn, in the field, or off the farm. 5. range from 102 to 330 mm. Procedures for emergency response and injury reporting. "Mastering CNC Turning: A Comprehensive Guide to Operating a CNC Turning Machine" This crash course has two components, (1) this online guide, and (2) the in-person workshop. Observed protocols in reporting using standard operating procedures 3. buying and selling machines 19 6. 5 Total Hours 30 . Ensure that the distance must be adhered to when operating any such machine in the Manufacturing Systems lab. View and download Lathe manuals for free. BS EN ISO 23125, the turning machine (lathe) safety standard. 1 Operation of rolling machine After preparing for the experiment as mentioned in section 4. SOAS must comply with all relevant laws and follow best practices in applying HSE guidelines and ACOP. STANDARD OPERATING PROCEDURE FOR CNC LATHE PRE-OPERATIONAL SAFETY CHECKS Ensure you are familiar with CNC ‘nesting’ and ‘tool-pathing’ software functionality. 2. DO NOT use this machine unless you have been instructed in its safe use and operation and have been given permission. The scope of this SOP applies to all lathe machines in the manufacturing facility. It outlines several safety precautions including keeping the work area clean, keeping all guards in place, wearing proper protective equipment like safety glasses and hearing protection, being aware of moving parts, never overreaching or standing on equipment, checking for damaged less, mounted to a bench or table top. ISBN 978 0 580 This document provides objectives and procedures for a mechanical workshop practice course focusing on machining. Lathe Machine Operation The Need for Standard Operating Procedures. Standard Operating Procedure for Lathe {Department/Shop} bits and chipped or broken cutting tools must be removed from service. xls / . 7 Never program any CNC lathe to perform operations beyond the capacity of the machine. When in doubt, obtain additional instructions. pallet hand trucks). Warranty and credit Key Cutting Machine – Automatic Key Cutting Machine – Manual Ladder – Extension Ladder – Single Ladder – Step Metal Lathe Mortise Machine Oxy Acetylene Set Pallet Jack Soldering Iron Vacuum Cleaner. MCP right of the screen. Part 3: General Rules This Threading Machine Safe Operating Procedure (SOP) Pre-filled customisable Standard Operating Procedures (SOPs) with step-by-step instructions to carry out work activities. FOLLOW US The CNC lathe is one of the most versatile — and thus, common — pieces of equipment used in manufacturing. This Milling Machine Standard/Safe Operating Procedure (SOP) provides a way for your business to outline step-by-step safe processes when operating a Milling Machine. Whether you are a beginner or an experienced CNC operator, this guide will enhance your understanding and ensure smooth machine operation. Lift chuck safety guard and place round stock Lathe Machine Safe Work Procedure. This document provides a safe work procedure for operating a metal lathe. Eli hitney is most often mentioned as the first to design and construct a milling machine that was dependable, and which served as a prototype for later, improved cutting machines. For this online guide, we ask that you read the mill and lathe SOPs found on the next page before coming to the workshop. Learning Instructions: 1. contacts and resources 22 Leave the machine in a safe, clean and tidy state. This document provides safety guidelines for operating a CNC lathe. 1) Safety glasses and appropriate footwear must be worn when operating a lathe machine. It is designed as a guide to be used to compliment training and as a reminder to users prior to use. SOP ToolBox: If you are reading these lines, I am sure you are looking for Standard Operating Procedure guidelines or SOPs itself. 3. The Occupational Standards are designed and organized with clear performance This standard identifies the competences you need for carrying out turning operations on a centre lathe, in accordance with approved procedures. $34. Safety Management. Milling machines and lathes can only be used under supervision of trained technical staff. P’ Keep all guards in place while operating the machine. Hazard: Flying plastic, wood, or metal debris, rotating chuck. 87 TABLE OF CONTENTS 3. P’ All stock must be properly secured in the lathe chuck or mounted prior to the machining process taking place. 1) c. Safe Milling Machine Sop - Free download as Word Doc (. Procedure Reference Version Effective Date Review Date Page Number Date Printed WHS SOP 20 1. Personal Safety a. • Turn the chuck or faceplate by hand to ensure there is no binding or danger of the work striking any part of the lathe. ”Metric taper” is available in 5. Check that the job is clamped tight in the chuck. It states that safety glasses must always be worn Standard Operating Procedure (SOP): Operation of Centrifuge Machine Purpose: The purpose of this Standard Operating Procedure (SOP) is to provide detailed instructions for the safe and efficient operation of a centrifuge machine. The purpose of this 6. ISBN 978 0 580 52983 2, is available from BSI as a PDF or hard copy priced 196 (or equipment or procedure and should be used in conjunction with other references. Unlike other forms of writing, standard operating procedures are written from a technical perspective. Protective Equipment (PPE) Required DO NOT operate the lathe wearing loose clothing, finger rings or other jewellery. These lathes can accomplish most machining jobs, but may be limited due to the size of the material that can be turned. Do not walk away from IS 2063 : 1988 ‘Acceptance code for machine toohi: Geometric accuracy of machines operating under no-load or finishing conditions (first revision )‘, is necessary adjunct to this standard. Standard Operating Procedure for Lathe Operation SOP-883-009: Standard Operating 2. The grinder 2. WOOD LATHE SOP 1 +- PRE-OPERATIONAL SAFETY CHECKS 1. Prosedur keselamatan operasi mesin larik memberi panduan untuk menggunakan mesin dengan selamat, termasuk memakai peralatan pelindung, memastikan area kerja selamat, dan melakukan pemeriksaan sebelum dan UC RIVERSIDE – MECHANICAL ENGINEERING DEPARTMENT – MACHINE SHOP STANDARD OPERATING PROCEDURES for MANUAL MILLING MACHINES REVISION: V5 DATE: 11-15-2011 TABLE OF CONTENTS SECTION TOPIC(S) PAGE Basic Capabilities 2 Do not be distracted or talk to others when operating the machine. STANDARD OPERATING PROCEDURES SOP for segregation of linen Segregation of linen is done at source as per below mentioned categories: There should be minimal UW Physics Student Machine Shop Standard Operating Procedures Pedestal Grinder Purpose Grinders are very helpful for removing the last layers of excess material, especially ferrous and other harder metal workpieces. And we all don’t Operating CNC turning machines This standard identifies the competences you need to carry out turning operations, in accordance with approved procedures, using Computer Numerical Control (CNC) machines, or CNC machining centres. SAFETY OPERATING PROCEDURE ROLL FORM MACHINE DO NOT use this machine unless a Supervisor/Manager has instructed you in its safe use and operation and has given permission. Use the correct sized clamp or vise for the stock being machined. DO NOT use this machine unless you have received authorization from the Shop Coordinator. Long hair must be tied up or lathe. Shodhganga . These Standards will also be the basis for assessment of an individual for competence certification. Personal Protective Equipment: a. Review all CNC programming instructions CLICK HERE to download the List of SOPs Document in PDF format. txt) or read online for free. Ensure the Machine is Clean; Switch ON the Machine. SOPs can be written for processes that an individual or group perform in many situations: Microsoft Word - Milling Machine SOP. The objectives are to safely operate lathes and milling machines to perform various processes like turning, UC RIVERSIDE – MECHANICAL ENGINEERING DEPARTMENT – MACHINE SHOP STANDARD OPERATING PROCEDURES for MANUAL MILLING MACHINES REVISION: V5 DATE: 11-15-2011 TABLE OF CONTENTS SECTION TOPIC(S) PAGE Basic Capabilities 2 Do not be distracted or talk to others when operating the machine. This Doc template contains all the necessary sections and content to guide your team through the proper use of the CNC lathe machine. The Need for Standard Operating Procedures. docx), PDF File (. process flow of lathe operations performed KB3. Dry the outer surfaces of the electrode with a clean dry tissue. Check workspaces and walkways to ensure no slip/trip hazards Equipment Use Authorization: have received a copy and have read the Standard Operating Procedures for Lathes. This document provides standard operating procedures for electric overhead travelling Standard Operating Procedure Drill Press Do no t r e mo v e me t a l o r wo o d chips f r o m t he t a bl e o r s t o ck by ha nd; us e br us he s t o pr o pe r l y r e mo v e chips . 02 Polishing machine (even if free and available). This illustrates procedure 4. Switch off the machine and wait until spindle . 3 administrative measures 20 7. Date of last review Name Signature PERSONAL PROTECTIVE EQUIPMENT PRE-OPERATIONAL SAFETY CHECKS Read Operators Manual and Risk assessment. 7 %µµµµ 1 0 obj >/Metadata 151 0 R/ViewerPreferences 152 0 R>> endobj 2 0 obj > endobj 3 0 obj >/ExtGState >/XObject >/ProcSet[/PDF/Text/ImageB/ImageC PDF | Lathe machine is a general-purpose machine tool, which is used for machining different round objects. PREVENTIVE MAINTENANCE Many of the service problems that occur over the lift of any Machine tool can be avoided through the application of proper Preventive maintenance practices. Select appropriate cycle from the list fixed to the fuse box. The machine functions can be activated with the appro-priate keys. Product Guide All SOP Templates. 6. doc / . The bench is also added to the lathe machine and a wood turner is also used. Metal Lathe . During the in SMF&W-851-01-08-Co2 Welding-200319 - Free download as PDF File (. Precision Precision tool room lathes are also known as standard manufacturing lathes and are used for all lathe operations, such as turning, boring, drilling, reaming, producing screw Purpose of Document. A manual can be as simple Lathe Machine Lab Report - Free download as PDF File (. standard operating procedures for performing operations related to lathe machine KA2. Also, drill bits and other lathe and milling tools can be sharpened, fashioned, and modified with the use of a grinder. Compare ; PDF File. Will they have any idea what to do? Also, how can a new employee learn how to conduct their duties if they join the company? In these cases, standard operating procedures What’s a Standard Operating Procedure (SOP)? A standard operating procedure, or SOP, is a set of detailed step-by-step instructions that describe how to carry out any given MILLING MACHINE STANDARD OPERATING PROCEDURE ‘S. Page. Check that the workpiece is securely clamped in the chuck or between centers. Please ensure the local voltage is the same as listed on the specification plate before operating an electric machine This article aims to provide a detailed overview of the standard operating procedure for lathe machines, highlighting key practices that operators should adhere to. Contribute to the development of team work plans Standard operating and/or other Operating a CNC machine can be done with a sharp attention of detail by ensuring that all standard procedures are followed completely. 1 Add appropriate lubricating oil and grease according to the machine lubrication chart. Ensure that front guard door and safety devices are in position and secured. Lathe J. Verify that the cutting tool is properly installed and aligned with the workpiece. ISO45001 Safety management system. This is the third of three articles on standard operating procedures or SOPs. 20 sheets is the maximum load for both washing machines. DATE OF MANF. Abstract and Figures; Public Full-text (Your Business – Safe Work Procedure METAL LATHE DO NOT use this machine unless you have been instructed in its safe use and operation and have been given permission. Gunsmithing Shop Standard Operating Procedure 1. 04vmqiv6izivwi ó1 ó04vmqiv7irwi ó1 ó: 04vsfi ó1 ó0qewxivqm\ ó: 0;exiv6* %hh ó0sjxliviegxmsr1-<tiv[ippxsxli4'6tpexi [ippsv [ipptpexi 6 Never attempt to program this CNC machine without proper training. It outlines pre-operation checks including verifying fluid levels and air pressure, selecting the proper fixture and program. METAL LATHE Standard Operating Procedures Metal Lathe : Title: Safe operating procedure - Lathe metal Author: COOPER, Philip;CLARK, Brian Keywords: DETE, Education Queensland sop2z-suction-machine - Free download as PDF File (. Milling Machine SOPs can also be used as a training and induction document. Question 1 6 / 6 pts • Quizzes must PDF | In this study, the LITERATURE REVIEW ON LATHE MACHINE . The Competency Standards for Lathe Machine Operation is a document for the development of curricula, teaching and learning materials, and assessment tools. The document outlines the standard operating procedure for cleaning a suction machine, which must be done after each use and weekly. Table of MEM07006C Perform lathe operations Date this document was generated: 27 May 2012 standards or according to standard operating procedure as appropriate. Inspect the machine for any visible damage, loose components, or signs of wear. Check for damage and abnormal wear before operating the machine. Turn on the machine. Always wear safety glasses (side shields are recommended) that are ANSI Z87. LEFT SIDE MEASUREMENT SHOULD BE THE SAME AS THE RIGHT SIDE MEASUREMENT. 2, follow these steps to operate and perform experiment with the rolling machine: 1. In both the cases, searching in internet will not be yielding any great help. If not properly maintained, your lathe machine could break, the spindle could go blunt, rusts start to build up, and parts could fall off and go missing. Standard operating procedures continue to affect not only the entire flow of company procedures but also the well-being of an employee. It Safe Operating Procedure BRAKE LATHE MACHINE DO NOT use this equipment unless you have been trained and have been given permission PERSONAL PROTECTIVE EQUIPMENT • Safety glasses must be worn at all times in work areas. This protects the users from rotational hazards. Understanding Standard Operating Procedures (SOPs) Standard Operating Procedures (SOPs) are established guidelines that outline the steps necessary to perform specific tasks safely A standard operating procedure manual, known in ISO 9001 as the quality manual in a quality management system, provides a method for collecting your organization’s many procedures in one place. 0 Scope and Application This standard operating procedure addresses the application of energy dispersive X-ray fluorescence (EDXRF) spectrometry to the determination of trace elements in particulate matter (PM) deposits on Teflon filters. Plasma Cutter M. T h e s e i t e ms ma y b e ve ry h o t a f t e r b e i ng d ri l l e d . 2 buying an old machine 19 6. ClickUp's CNC Lathe Machine SOP Template is designed to help you create and maintain standard operating procedures for CNC lathe machine operations. Ensure the chuck key (if used) has been removed from the chuck or use a spring-loaded chuck key. Milling Machine . An SOP is a good idea for any task or chore that is to be accomplished more than once. setting up machine 3. Keep your mind on the job and be ready for any emergency! -Become thoroughly familiar with the milling machine before attempting to operate it. "A Comprehensive Guide to Operating CNC Machines Safely and Efficiently" Word Count: 1000+ In this blog post, we will explore the standard operating procedures to be followed when operating a CNC machine. We can do different operations on the job by | Find, read and cite all the research Products for Industry – Safe Operating Procedure - LATHE DO NOT use this machine unless you have been instructed in its safe use and operation and have been authorised to do so. 95. OPERATING PROCEDURES FOR MACHINE USE Industrial front end loaders (Washing machines) 1. CHECKING CENTERING OF STRIP BEFORE ENTERING FIRST PASS. Please share this document with your clients, colleagues and senior officers. docx Author: cdou0006 Created Date: 10/15/2020 2:07:39 PM Purpose of Document. Verify that the cutting tool is properly installed and secured in the spindle. During operation, keep hands a safe distance away and only use adjustment tools on lathe to maneuver work piece. CNC Machine SOPs outline a safe operating procedure for CNC machine use. 1 safety procedures 20 7. Long hair must be contained and gloves Standard Operating Procedure Center for NeuroscienceMachine Shop -1544 Newton Court Room 129 Revised 8-28-2015 LL 1. 3 selling old machines 19 7. It details safety Standard operating procedure For EOT crane - Free download as Word Doc (. The primary goal is to protect workers from injury or illness by CNC Lathe & CNC Turning Center Operation Procedures, Rules & Instructions. Digitise your standard operating procedures. Long hair must be tied up or Check workspaces and walkways to ensure no slip/trip hazards are present. Do not alter or modify any machinery, tooling or accessory unless you contact an instructor and obtain permission. 4 Operating Procedure 4. Avoid talking with anyone while operating a machine tool. Ensure that the machine has been tested and tagged for currency. Our uniquely designed SOP visuals aim to achieve efficiency, quality output and uniformity of performance, while reducing miscommunication and failure to comply with industry regulations. Because no company shares their SOP Development Process and certainly don’t share their SOP Documents. Post-operation steps STANDARD OPERATING PROCEDURE LATHE MACHINE • Read and become familiar with machine’s operating procedures before operating or making any adjustments • Wear safety glasses at all times while operating the lathe to protect eyes from any dust or debris • Wear a dust or face mask to prevent the inhalation of dust from operating the CNC LATHE MACHINE OPERATION NC II. 101. Download full-text PDF Read full-text. It also serves as the Apply standard procedures for each job. comes to a complete stop. Process: Using the Lathe. Check that the workpiece is securely clamped to the machine bed or fixture. Locate and ensure you are familiar with the operation of the ON/OFF and emergency stop. NOTE: This manual is only for your reference. Recipro Saw • Before starting a machine, always check it for correct setup and always check to see if machine is clear by operating it manually, if possible. This standard operating procedure outlines the steps for CO2 welding in the fabrication shop. Select appropriate location for operation of the lathe clear of walkways and providing safe egress 3. Work is performed to drawings, sketches, specifications and instructions as appropriate. Export your lathe machine inspection checklist to PDF Sign-off on Standard Operating Procedure (SOP) Template Use this template to establish SOPs for specific farm tasks or chores. Long and loose hair must be contained. 1 buying a new machine 19 6. स्टैंडर्ड ऑपरेटिंग प्रोसीजर या एसओपी (Standard Operating Procedure or SOP) एक ऐसा डॉकयुमेंट होता है जिसमें किसी काम को #standardoperatingprocedure #sop #CNC #safety #safetytips #safetyfirst #employeesafety #cnc #cncmachining #technology #industrial Vijaya Bhanu Engineering In SAFE OPERATING PROCEDURES . In case of emergencies or abnormal machine behavior, immediately hit the emergency stop button and report the issue to the supervisor. If you maintain a clean work environment, make sure that tools are sharp and that parts are completed per the blueprints, you should not come across any problems while operating a CNC lathe. BS EN ISO 23125:2010 is the safety standard for turning machines (lathes). Keep hands away from moving cutting tools. Use correct lifting procedures when lifting and replacing lathe on trolley (2 people if practical) 5. HS27 Machine Safety | Standard Operating Procedure 1. ) 4. Ensure lathe is stable and secure before operation a. Safety glasses must be worn at If power fails, turn machine off and retract drill bit from workpiece. 8 Confirm all CNC programming instructions for the lathe 9 Ensure that the material workpiece is secured and Free Standard Operating Procedure Sample PDF An effective SOP can contribute to the success and efficiency of a business by simplifying and streamlining procedures. Miter Saw L. xlsx), PDF File (. Product SKU: 60118-4 (1) I 1. The primary goal is to protect workers from injury or Standard Operating Procedure (SOP) – Lathe • All stock must be properly secured in the lathe chuck or mounted prior to the machining process taking place. Safety glasses must be worn at all times in work areas. Do not walk away from Apply standard procedures for each job. These sessions are valuable opportunities to brush up on crucial safety protocols and procedures for operating a lathe machine. Export your lathe machine inspection checklist to PDF Sign-off on Work Instruction for CNC Machine Operator. Log On Safety Operating Procedures - Metal Lathe. • CNC lathe operations are performed to produce component according to drawing specifications. 3. ISO9001 Quality management system. Total Page:16. Key points include: always wear appropriate protective Conventional_Lathe_Machine - Free download as PDF File (. The group of 6 students used an aluminum . 4. How to Properly Maintain Your Lathe Machine in 3 Steps. 1-2003 compliant. the law 21 9. Ensure all guards are in place. Compiled By: Rachel Rossau Booking Procedure: must have a booking in the outlook calendar *G SEBE ENG Lab Eqpmt KE2. Know the location of start and stop switches or buttons and keep the Locate and ensure you are familiar with the operation of the ON/OFF start and E-Stop. Standard Operating Procedure for the X-ray Fluorescence Analysis of PM Deposits on Teflon Filters 1. Procedures on handling, mixing, storing and disposing of chemicals and materials used with the machines. %PDF-1. Wear hearing protection (ear plugs or ear muffs) when operating loud machines. The document provides the standard operating procedure for using a surface grinding machine at Universiti Kuala Lumpur Institute of Lathe machine operations are turning operation, facing operation, taper turning operation, knurling operation, grooving operation with PDF. CLICK HERE to download the List of SOPs Document in PDF format. (PPE) and turning on the machine by entering the user ID and Cleaning Standard Operating Procedures - Free download as Word Doc (. The document provides safety instructions for operating a milling machine. Remove all Read Operators Manual and Risk assessment. g. Switch on the instrument. Standard Operating Procedure (SOP) Lathe EWU EH&S SOP Page 1 of 2 6/12/14 INTRODUCTION A lathe is a machine tool which spins a block of material to perform various operations such as cutting, sanding, knurling, drilling, or Standard Operating Procedure for CBC Estimation with Autoanalyzer H560 in Haematology Lab - Download as a PDF or view online for free. In this SOP, we will outline the steps involved in effectively operating a CNC turning machine. Portable Drill N. C: Training Machine Shop Policies and Procedures . DOCX - Free download as Word Doc (. Procedures on the orientation of machine users (training requirements, PPE, etc. You will confirm with the machine setter that the machine is ready for the Comprehensive Training: Operators must receive training on machine operation, hazard recognition, and emergency procedures. A standard operating procedure (SOP) is a set of step-by-step instructions compiled by an organization to help work individuals carry out routine operations. DO NOT use this machine unless you have been trained in its safe use and operation Personal Protective Equipment (PPE) Required Eye Protection Appropriate Footwear Appropriate Attire DO NOT operate the lathe wearing loose clothing, finger rings or other jewellery. Top 50 Standard Operating Procedures Operating a CNC machine can be done with a sharp attention of detail by ensuring that all standard procedures are followed completely. Do not operate the lathe unless you are trained and authorized to operate the machine Move the carriage back to a safe distance when loading or unloading parts and measuring the work . Standard operating procedures should be communicated in the fewest possible words, phrases, and paragraphs. Top 50 Standard Operating Procedures The document provides work instructions and maintenance procedures for CNC machines. Obtain instructor’s permission. The type of machine in the UCR Mechanical Engineering Machine Shop is a manual lathe, also known as a tool room Locate and ensure you are familiar with the operation of the ON/OFF starter and E-Stop (if fitted). The document provides standard operating procedures for safely operating a CNC router. If you keep a perfect workplace, ensure that devices are sharp and that parts are finished per the plans, you ought not to go over any issues while operating a CNC machine. Below is an overview of the standard operating procedures We have a range of forms and Standard Operating Procedures ( SOPs ) available for you to access. doc), PDF File (. Teacher permission MUST be given to operate this machine SAFE OPERATING PROCEDURE METAL LATHE DO NOT use this equipment unless you have been instructed in its safe use and operation and given prior permission. Little Machine Shop Mini Lathe User Manual (35 pages) Holzmann VD 1100N Operating Instructions Manual (53 pages) Wood turning lathe, copy wood lathe. Disconnect the lathe from power source and follow lock out/tag out procedures for not distract anyone who is operating equipment. A lock out is required any time repairs or maintenance is performed: • When cleaning or lubricating the machine • While clearing blocked or jammed mechanism • If several persons will be working on a piece of equipment, each MACHINE WOOD LATHE MODEL NO. Read the specific objectives of this Learning Guide. After loading machine, close the door and pull lever to the left, this will ensure the door is locked in a fixed position. The SOPs can also be used as a training and induction document. 808D(PPU)has STANDARD OPERATING PROCEDURES Set the entry table to the proper height and align the guides by using a straightedge to check for perpendicularity and parallelism. The primary goal is to protect A standard operating procedure (SOP) is a set of step-by-step instructions compiled by an organization to help work individuals carry out routine operations. drawings, instructions, specifications etc. Sign In Upload. Procedures for ergonomic aids (e. At its core, the lathe is a piece of equipment that facilitates the machining of raw material stock using one or STANDARD OPERATING PROCEDURE ‘S. Standard saddle-type turret lathes can handle bar work up to 305 mm . Jon Severn, Editor of MachineBuilding. denim apron A standard operating procedure, or SOP, provides a set of step-by-step instructions compiled by experts at an organization to help workers implement complex routine operations. pdf), Text File (. Place one or more locks on machine control panels, access doors or electrical panels. Open the Air Supply to Machine (Min Pressure – 8 bar) and Check Oil Level. Task (e. other control measures 20 7. It addresses how to write SOPs in clear, concise language so that processes and activities occur as they are supposed to. Remove the electrode dipped in electrode buffer (3M KCI) 3. Milling Machine SOPs outline a safe operating procedure for milling machine use. The reviewed mini lathe machine is made of cast iron and consists of aluminum rods. safety glasses and face shield (ANSI Z87. 4 personal protective equipment 20 7. You will confirm with the machine setter that the machine is ready for the operations to be performed and that all the required components, materials and consumables are available. If performing service and maintenance activities follow lock out tag out procedures STANDARD OPERATING PROCEDURES . 17. drawings, instructions, 15 4. ) are clearly understood. The machine can be moved with the appropriate keys. Before attempting to operate a Bridgeport Mill or South Bend Lathe, student must read through the appropriate Standard Operating Procedure (SOP) and attend the in-person training session with technical staff. Do not make measurements of the stock while the milling machine is powered. 46-455 instructions manual. PDF File. This Standard Operating Procedure (SOP) details the processes for machine safety at SOAS University of London. 2 Check that all electrical facilities, handles, transmission parts, guards, and limit devices are complete, Lathe Machine Safety Operating Procedure - Free download as Word Doc (. 4. 18 MAINTENANCE A. I understand the importance and my responsibilities in keeping myself Lathe Machine Safe Work Procedure. pdf. The document summarizes a student group's lab activities using lathe and milling machines. Introduction/Purpose 1. 7 For the purpose of this standard, various methods of expressing permissible deviation are It is designed to be used as an adjunct to teaching Safety Procedures and to act as a reminder to users prior to machine use SAFE OPERATING PROCEDURES Metal Lathe DO NOT use this machine unless you are authorised and have been instructed in its safe use and operation. Scope: Make sure that all guards are in place and functioning before operating the machine. Pre-Operation Inspection. It outlines required personal This SOP does not necessarily cover all possible hazards associated with the use of this machine and should only be used with other safety SAFE OPERATING PROCEDURE Metal Turning Lathe DO NOT use this machine unless you have had instruction and training in its safe use and operation. 2 training 20 7. Follow A lathe can drill, ream, turn, knurl, cut and shape cylindrical parts. Product SKU: 60129-4 (2) Write Operating a CNC lathe can be done with a keen sense of detail by making sure that all standard procedures are followed thoroughly. KA1. Machine Operation and Control: This SOP details the steps for operating the lathe machine, including starting and stopping procedures, adjusting speed and feed rates, and monitoring the machining process. Inspect the lathe for any visible damage, loose components, or signs of wear. 2. Ensure that the lathe is properly lubricated and that all fluid levels are at the correct The 808D machine control panel (MCP) is used to control manual operation of the axis. It also covers safety precautions and emergency procedures. This SOP ensures consistent and controlled separation of substances based on their density in a laboratory or testing environment. Lathe SOPs outline a safe operating procedure for lathe use. I. This document identifies hazards and assesses risks associated with operating a Purpose of Document. It was lighter, cheaper, and easier Week 4 Introduction to the Metal Lathe Due Aug 11 at 11:59pm Points 19 Questions 3 Available Jul 15 at 12am - Aug 12 at 11:59pm Time Limit None Instructions Attempt History Attempt Time Score LATEST Attempt 1 5 minutes 19 out of 19 Score for this quiz: 19 out of 19 Submitted Aug 7 at 10:34am This attempt took 5 minutes. txt) or view presentation slides online. Remove all tools from the OPERATIONAL SAFETY PROCEDURES Move the carriage saddle and tailstock along the bed to allow room and clearance to the lathe chuck. 1. Sturdy footwear must be worn at all times in work areas. Title: Safety Operating Procedures - Milling Machine Author: David If you keep a perfect workplace, ensure that devices are sharp and that parts are finished per the plans, you ought not to go over any issues while operating a CNC milling machine. Lathe Machine Operation 2. xtialfhucmlcfgmqjfomrvxufmpodoheoznymnyiadtfkljqce